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AQ1
33 1.299 10 .394 26 1.024 33 1.299 25 .984 12 .472
Please contact us about TUV certified products.
Certified AQ2A2-ZP3/28VDC, AQ2A2-J-ZP3/28VDC, AQ5A2-ZP3/28VDC, AQ1AD2-3/28VDC and AQ2AD1-3/28VDC Certified AQ2A2-ZP3/28VDC, AQ2A2-J-ZP3/28VDC, AQ5A2-ZP3/28VDC, AQ1AD2-3/28VDC and AQ2AD1-3/28VDC Certified AQ2A2-ZP3/28VDC, AQ2A2-J-ZP3/28VDC, AQ5A2-ZP3/28VDC, AQ1AD2-3/28VDC and AQ2AD1-3/28VDC
VDE
Certified AQ3A2-ZT4/32VDC, AQ3A2-J-ZT4/32VDC and AQ10A2-ZT4/32VDC
AQ1
1A to 10A high-capacity PC board terminal type solid state relay FEATURES
1. 10A high-capacity realized for PC board terminal (with heat sink) SSR for compact PC boards with 10 A capacity that is two times greater than our previous model. It is suitable for longlife, highly frequent control. 2. VDE (EN60950-1) reinforced insulation compliant Fully satisfies demand for safety by guaranteeing compliance with EN60950-1 safety standard and featuring 3,000 V reinforced insulation (AQ3A2ZT4/32VDC, AQ3A2-J-ZT4/32VDC and AQ10A2-ZT4/32VDC). 3. Superior anti-vibration and antishock characteristics The body is molded as a single unit with flame resistant resin which makes it highly resistant against vibration and shock, and gives it superior protection from environment. The body can also be washed. 4. Vertical types with SIL terminal arrangement and flat types are available. 1) The vertical type is available in thicknesses of 10 mm (2 A and 3 A types) and 12 mm (5 A and 10 A types). Terminal arrangement is SIL in integral multiples of 2.54 mm (0.1 inch). 2) The height of the flat type is 12 mm. The terminal arrangement is DIL in integral multiples of 2.54 mm.
AQ1 RELAYS
5. Reduced noise generation The load will operate at close to zero voltage even when the input signal is applied during a cycle. Also, even if an input signal is cancelled during a cycle, the load is cut off at close to zero current. For this reason, hardly any noise is produced and radio frequency interference (RFI) and electromagnetic interference (EMI) are kept to a minimum. 6. Built-in Snubber circuit prevents malfunction.
TYPICAL APPLICATIONS
* Printing machines * Packing machines * Traffic signal control * Automatic ticket punchers * Terminal equipment of data processing * Computer peripherals * NC machines
mm inch
TYPES
1. AQ1 Solid State Relays
Load Isolation Zero-cross function Type 3 A (Vertical) AC Phototriac coupler Zero-cross*1 3 A (flat) 10 A 2 A (Vertical) AC Optically coupled isolation Optically coupled isolation Zero-cross 2 A (flat) 5A DC - 1A 2A Input voltage 4 to 32 V DC 4 to 32 V DC 4 to 32 V DC 3 to 28 V DC 3 to 28 V DC 3 to 28 V DC 3 to 28 V DC 3 to 28 V DC Standard packing: Carton 20 pcs., Case 200 pcs. Load current Load voltage 3 A, 75 to 250 V AC 3 A, 75 to 250 V AC 10 A, 75 to 250 V AC (5 A without heat sink) 2 A, 75 to 250 V AC 2 A, 75 to 250 V AC 5 A, 75 to 250 V AC (3 A without heat sink) 1 A, 10 to 200 V DC 2 A, 3 to 60 V DC Part No. AQ3A2-ZT4/32VDC AQ3A2-J-ZT4/32VDC AQ10A2-ZT4/32VDC AQ2A2-ZP3/28VDC AQ2A2-J-ZP3/28VDC AQ5A2-ZP3/28VDC AQ1AD2-3/28VDC AQ2AD1-3/28VDC
Note: *1 Non zero-cross type also available. Please inquire.
2. Heat sink for AQ1 solid state relay
Product name Heat sink for AQ5A2-ZP3/28VDC and AQ10A2-ZT4/32VDC
Standard packing: Carton 20 pcs., Case 200 pcs. Part No. AQ-HS-5A
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AQ1
ORDERING INFORMATION
AQ 2A 2 J ZP 3/28 VDC
Load current 1 2 3 5 10 A A A A A
Load voltage 2: 75 to 250 V AC D1: 03 to 60 V DC D2: 10 to 200 V DC
Shape Nil: Vertical type J: Flat type
Type Nil: DC output ZP: Zero-cross AC output (Photocoupler) ZT: Zero-cross AC output (Phototriac coupler)
Input voltage 3/28 V DC: 3 to 28 V DC 4/32 V DC: 4 to 32 V DC
* Random types are available upon request.
SPECIFICATIONS
1. Rating (at 20C 68F, Ripple factor: less than 1%)
Type Item Input voltage Input side Input impedance Input current, max. Drop-out voltage, min. Max. load current Load voltage Non-repetitive surge current Load side Max. "OFF-state" leakage current Max. "ON-state" voltage drop Min. load current 100 A 5 mA 1.6 V 50 mA*
3
AC output type Zero-cross 3 A type 10 A type 2 A type 5 A type 4 to 32 V DC -- 20 mA 1.0 V 3A 10 A*1 2A 75 to 250 V AC 80 A 100 A 3 to 28 V DC Approx. 1.6 k (3 to 28 V DC) -- 0.8 V 5 A*2
DC output type 1 A type 2 A type
Remarks
3 to 28 V DC Approx. 1.6 k (3 to 28 V DC) -- 0.8 V 1A 10 to 200 V DC 2A 3 to 60 V DC Refer to "REFERENCE DATA 1. Load current vs. ambient temperature characteristics". AC: In one cycle at 60 Hz, DC: 1s AC: at 200 V, 60Hz DC: When maximum load voltage is applied. 2.3 V 5 mA*
3
5 A (1 s) 1 mA 1.6 V
At Max. carrying current
Notes: *1 When heat sink (AQ-HS-5A) is installed. The max. load current is 5 A when heat sink is not installed. *2 When heat sink (AQ-HS-5A) is installed. The max. load current is 3 A when heat sink is not installed. *3 When load current is below the rating, refer to "Cautions for Use".
2. Characteristics (at 20C 68F, Ripple factor: less than 1%)
Type Item Operate time, Max. Release time, Max. Insulation resistance, Min. 3 A type AC output Zero-cross 10 A type 2 A type 5 A type 0.5 ms 2 ms 100 M for input, output 3,000 Vrms between input and output 1,500 Vrms among input, output and case at 500 V DC (1/2 cycle of voltage sine wave) + 1 ms (1/2 cycle of voltage sine wave) + 1 ms 100 M for input, output and case 4,000 Vrms between input and output 2,500 Vrms among input, output and case DC output Remarks
Breakdown voltage
3,000 Vrms between input and output
3,000 Vrms between input-output
For 1 minute
Destructive Vibration resistance Functional Destructive Functional
117.6 m/s2 {12G}, 10 to 55 Hz at double amplitude of 2 mm
117.6 m/s2 {12G}, 10 to 55 Hz at double amplitude of 2 mm 117.6 m/s2 {12G}, 10 to 55 Hz at double amplitude of 2 mm Min. 980 m/s2 {100 G} Min. 980 m/s2 {100 G}
1 hour for X, Y, Z axis 10 minutes for X, Y, Z axis 5 times each for X, Y, Z axis 4 times each for X, Y, Z axis
117.6 m/s2 {12G}, 10 to 55 Hz at double amplitude of 2 mm Min. 980 m/s2 {100 G} Min. 980 m/s2 {100 G} -30C to +80C -22F to +176F -30C to +100C -22F to +212F Zero-cross (Turn-ON and Turn-OFF)
Shock resistance
Ambient temperature Storage temperature Operational method
--
2
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Load
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AQ1
DIMENSIONS
1. AC output, 2A and 3A types (Vertical)
33 1.299 10 .394 1 2 2.54x3 .100x3 2.54x5 .100x5
mm inch
Mounting hole location (Copper-side view)
25.4 1.000 3 4 4-1.2 dia. 4-.047 dia. 25 .984 1 .039 SSR 2.54x2 .100x2 Copper foil
OUTPUT
1 2
INPUT
34
6 .236 7.62 12.7 .300 .500 (25.4) (1.000) 5.08 .200
Schematic
LOAD 12
INPUT 34
4-0.8 dia. 4-.031 dia.
5.3 .209
+Load Input Load power source power source
General tolerance: 0.5 .020
Tolerance: 0.1 .004
2. AC output, 2A and 3A types (Flat)
33 1.299 Copper foil 25 .984 10.16 .400 11 .433 6 .236 4-0.8 dia. 4-.031 dia. 25.4 1.000
3+ 2
Mounting hole location (Copper-side view)
25.4 1.000 3 2 4-1.2 dia. 4-.047 dia.
12.7 .500 4 1
1 .039 Load power source 12.7 .500
Schematic
Input power source +-
10.16 .400
INPUT OUTPUT 4- 1
2 SSR LOAD 1
3 INPUT 4
General tolerance: 0.5 .020
Tolerance: 0.1 .004
3. AC output, 5A and 10A types Mounting hole location (Copper-side view)
54 2.126 39 1.535 33 1.299 25.4 1.000 1 Copper foil 2.54x3 .100x3 2.54x5 .100x5 2.54x2 .100x2 20 .787 9.1 .358 2-3.5 dia.* 2-.138 dia. 2 3 4 4-1.2 dia. 4-.047 dia.
4 .157 25 .984
1 2 + 34 -
LOAD INPUT
1 .039
20 .787
15 max. .591 0.8 .031 7.62 .300 12.7 .500 7.62 .300 5.08 .200 0.6 .024 12 max. .472 2 .079 2 .079 8.8910.16 .350 .400 2 .079 6.9 .272
* There 2 holes are not necessary when not using heat sink (AQ-HS-5A)
Schematic
SSR
LOAD 12
INPUT 34
+Load Input Load power source power source
General tolerance: 0.5 .020
Tolerance: 0.1 .004
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Load current, A
Load current, A
Load current, A
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AQ1
4. Heat sink (for AQ10A2-ZT4/32VDC and AQ5A2-ZP3/28VDC)
2-M3 Screw 582 2.283.079 13.8 .543 272 1.063.079
mm inch
5.2 .205 2.5 .098
47.6 1.874 40 1.575
9 .354
302 1.181.079 2-M3 Screw depth: min. 10mm 8888888 .315.315.315.315.315.315.315
Knurl surface
Heat sink attached to AQ1 relay
General tolerance: 0.5 .020
Note: When using heat sink, please refer to "Thermal Design"
5. DC output, 1A and 2A types
33 1.299 10 .394 1 2 2.54x3 .100x3 2.54x5 .100x5
Mounting hole location (Copper-side view)
25.4 1.000 3 4 4-1.2 dia. 4-.047 dia. 25 .984 1 .039 SSR 2.54x2 .100x2 Copper foil
OUTPUT
1 2
INPUT
34
6 .236 7.62 12.7 .300 .500 (25.4) (1.000) 5.08 .200
Schematic
LOAD 12
INPUT 34
4-0.8 dia. 4-.031 dia.
5.3 .209
++Load Input Load power source power source
General tolerance: 0.5 .020
Tolerance: 0.1 .004
REFERENCE DATA
1.-(1) Load current vs. ambient temperature
(AC output, 3 A type) Part No.: AQ3A2-ZT4/32VDC and AQ3A2-J-ZT4/32VDC Allowable ambient temperature: -30C to +80C -22F to +176F
1.-(2) Load current vs. ambient temperature
(AC output, 10 A type) Part No.: AQ10A2-ZT4/32VDC (A) When not using a heat sink (B) When using a standard heat sink AQ-HS-5A (When attached to a heat sink, use a heat conductive compound (Ex. Toshiba silicone YG6111 or TSK5303) of similar coating to improve cooling.)
10 (B)
1.-(3) Load current vs. ambient temperature
(AC output, 2 A type) Part No.: AQ2A2-ZP3/28VDC and AQ2A2-J-ZP3/28VDC Allowable ambient temperature: -30C to +80C -22F to +176F
5
2.5
4
8
2.0
3
6 (A) 4
1.5
2
1.0
1
2
0.5
0 -30
0
20
40
60
80
100
0 -30
0
20
40
60
80
100
0 -30
0
20
40
60
80
Ambient temperature, C
Ambient temperature, C
Ambient temperature, C
4
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5 Load current, A 4 3 2 1 0 -30
(B)
2.0
Load current, A
2A type
Non-repetitive surge current, A
Non-repetitive surge current, A
Non-repetitive surge current, A
Non-repetitive surge current, A
Input current, mA
15
10
5
0
0
5
10
15
20
25
30
35
Input current, mA
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AQ1
1.-(4) Load current vs. ambient temperature
(AC output, 5 A type) Part No.: AQ5A2-ZP3/28VDC (A) When not using a heat sink (B) When using a standard heat sink AQ-HS-5A (When attached to a heat sink, use a heat conductive compound (Ex. Toshiba silicone YG6111 or TSK5303) of similar coating to improve cooling.)
1.-(5) Load current vs. ambient temperature
(DC output, 1 A and 2 A types) Part No.: AQ1AD2-3/ 28VDC and AQ2AD1-3/28VDC Allowable ambient temperature: -30C to +80C -22F to +176F
2.-(1) Non-repetitive surge current vs. carrying time
(AC output, 3 A and 10 A types) Part No.: AQ3A2-ZT4/32VDC, AQ3A2-J-ZT4/32VDC and AQ10A2-ZT4/32VDC
2.5
125
100
1.5 1A type
75
(A)
1.0
50
0.5
25
0
20
40
60
80
0
-30
0
20
40
60
80
0
1
10 No. of cycles at 60 Hz
100
Ambient temperature, C
Ambient temperature, C
2.-(2) Non-repetitive surge current vs. carrying time
(AC output, 2 A type) Part No.: AQ2A2-ZP3/28VDC and AQ2A2-J-ZP3/28VDC
2.-(3) Non-repetitive surge current vs. carrying time
(AC output, 5 A type) Part No.: AQ5A2-ZP3/28VDC
2.-(4) Non-repetitive surge current vs. carrying time
(DC output) Part No.: AQ1AD2-3/28VDC and AQ2AD1-3/28VDC
22 20 18 16 14 12 10 8 6 4 2
100
100
50
50
0
1
10
50
100
0
1
10
50
100
0
1
50
100 Carrying time, ms
500 1,000
No. of cycles at 60 Hz
No. of cycles at 60 Hz
3.-(1) Input current vs. input voltage characteristics
(AC output, 3 A and 10 A types) Part No.: AQ3A2-ZT4/32VDC, AQ3A2-J-ZT4/32VDC and AQ10A2-ZT4/32VDC
3.-(2) Input current vs. input voltage characteristics
(AC output, 2 A and 5 A types) Part No.: AQ2A2-ZP3/28VDC, AQ2A2-J-ZP3/28VDC and AQ5A2-ZP3/28VDC (DC output) Part No.: AQ1AD2-3/28VDC and AQ2AD1-3/28VDC
28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 4 8 12 16 20 24 28 30
25
20
Input voltage, V
Input voltage, V DC
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AQ1
CAUTIONS FOR USE
1. Input side 1) Noise and surge protection at the input side A high noise surge voltage applied to the SSR input circuit can cause malfunction or permanent damage to the device. If such a high surge is anticipated, use C or R noise absorber in the input circuit.
R 3
2) When used for the load less than rated An SSR may malfunction if it is used below the specified load. In such an event, use a dummy resistor in parallel with the load.
R0 (dummy resistor) 1 SSR 2 Load Load power supply
Control voltage source
C
SSR
4
2) When the input terminals are connected with reverse polarity Reversing the polarity will not cause damage to the device, due to the presence of a protection diode, but the device will not operate. 3) In the case of operating voltage containing ripple If the SSR control voltage contains ripple, the peak of the ripple should not exceed the maximum rated control voltage "32V", and the bottom of the ripple should exceed the minimum rated control voltage "4V".
Peak ripple voltage Valley ripple voltage 0V
Set a value of dummy resistor so that the load current becomes 50 mA or greater due to the dummy resister and load. 3. When using bent output terminals To avoid applying mechanical stress on the main unit and molded section of the solid state relay, radio pliers should be used to grasp the terminals between the point of bending and the molded case when making the bends.
Solid state relay Terminal bend section Printed circuit board
Solder
5. Others 1) If an SSR is used in close proximity to another SSR or heat-generating device, its ambient temperature may exceed the allowable level. Carefully plan SSR layout and ventilation. 2) Soldering to SSR terminals should be completed within 5 seconds at 260C 500F. 3) Terminal connections should be made by referring to the associated wiring diagram. 4) For higher reliability, check device quality under actual operating conditions. 6. Transportation and storage 1) Extreme vibration during transport will warp the lead or damage the relay. Handle the outer and inner boxes with care. 2) Storage under extreme conditions will cause soldering degradation, external appearance defects, and deterioration of the characteristics. The following storage conditions are recommended: * Temperature: 5 to 30C 41 to 86F * Humidity: Less than 60% R.H. * Atmosphere: No harmful gasses such as sulfurous acid gas, minimal dust.
2. Output side 1) Regarding output noise surge protection A high noise surge voltage applied to the SSR load circuit can cause malfunction or permanent damage to the device. If such a high surge is anticipated, use a varistor across the SSR output.
1 SSR 2 Varistor Load Load power supply
4. When a heat sink is mounted on the 5 A or 10 A type The heat sink (AQ-HS-5A) or a radiator which can make good contact should be used. If a heat sink is used in which the contact condition is bad, a heat conducting compound should be used to improve the heat radiation. (Ex. Silicon compound Toshiba silicon YG6111 or TSK5303) The compound should be applied between the heat sink and the AQ1.
AQ-HS-5A heat sink 5 A or 10 A type AQ1 SSR Printed circuit board 4-M3 screws (provided with AQ-HS-5A)
Keep the varistor voltage to no more than 500 V.
Approx. 0.6N*m of torque should be used for tightening the M3 screws.
Cautions for Use
6
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